dupont vespel cr 6100

DuPont Vespel CR-6100 Solutions in Singapore

At [Our Company], we are proud to offer DuPont Vespel CR-6100, a high-performance composite material that provides exceptional solutions for various industrial applications. DuPont Vespel CR-6100 is known for its outstanding durability and chemical resistance, making it an ideal choice for demanding environments.

As a composite material manufactured from Teflon PFA and carbon fibers, Vespel CR-6100 has unique properties that set it apart. It can replace metal, carbon, bronze, and other composite materials in pump wear rings, vertical pump shaft bearings, throat bushings, and similar wear parts in centrifugal pumps. The material offers a broad temperature capability ranging from cryogenic to 500°F, making it suitable for extreme conditions.

With Vespel CR-6100, you can expect exceptional mechanical properties and chemical resistance. It exhibits a low coefficient of thermal expansion and has a large temperature range, enabling it to perform in a wide range of applications. Its compatibility with hydrocarbons, acids, amines, and more, makes it a versatile material for various industries.

We understand the importance of ease of machining and installation. That’s why Vespel CR-6100 is designed to be easy to machine and readily available in stock. This ensures that you can receive the material quickly, keeping your projects on schedule.

Whether you are looking for a cost-effective solution or aiming to enhance the performance and longevity of your pumps, DuPont Vespel CR-6100 is the answer. It offers numerous advantages, including reduced repair costs, improved pump efficiency, lower vibration, and increased reliability.

In the next sections, we will delve deeper into the properties of DuPont Vespel CR-6100, its applications, machining capabilities, stock sizes, and its excellent performance in extreme conditions and demanding environments. Stay tuned!

The Properties of DuPont Vespel CR-6100

DuPont Vespel CR-6100 is a high-performance material with exceptional properties that make it a superior choice for pump wear components. Its unique combination of mechanical strength, chemical resistance, and thermal stability sets it apart from other materials in the market.

Mechanical Properties

Vespel CR-6100 exhibits excellent mechanical properties, ensuring long-lasting durability and reliable performance. It has a high compressive strength, allowing it to withstand heavy loads and pressures. With its outstanding wear resistance, Vespel CR-6100 wear components can handle demanding operating conditions without compromising performance or longevity.

Chemical Resistance

Vespel CR-6100 offers a broad spectrum of chemical resistance, making it suitable for use in various aggressive environments. It is compatible with hydrocarbons, aromatics, acids, amines, boiler feed water, and many other chemicals commonly found in industrial applications. This chemical resistance ensures that Vespel CR-6100 components maintain their integrity and functionality even when exposed to harsh substances.

Temperature Range

One of the exceptional features of Vespel CR-6100 is its wide temperature range capability. It can withstand extreme temperatures, ranging from cryogenic conditions as low as -300°F (-184°C) to high temperatures up to 500°F (260°C). This broad temperature range makes Vespel CR-6100 suitable for applications in both extreme cold and hot environments, ensuring reliable performance under varying operating conditions.

Coefficient of Thermal Expansion

Vespel CR-6100 exhibits a low coefficient of thermal expansion, meaning it expands and contracts minimally with changes in temperature. This property ensures dimensional stability and helps maintain tight tolerances in critical pump components. The low coefficient of thermal expansion also reduces the risk of component failure or leakage caused by thermal stress, providing added reliability and efficiency.

Water Absorption Rate

Vespel CR-6100 has a low water absorption rate of only 0.01% by weight. This minimal water absorption ensures that the material maintains its mechanical integrity and performance, even in humid or wet environments. It helps prevent swelling, degradation, or loss of strength, ensuring long-lasting durability in demanding operating conditions.

With its impressive combination of mechanical strength, chemical resistance, temperature range capability, low coefficient of thermal expansion, and low water absorption rate, DuPont Vespel CR-6100 stands as a reliable choice for pump wear components in various industrial applications. Its exceptional properties contribute to improved pump performance, reduced downtime, and enhanced overall reliability.

DuPont Vespel CR-6100 Properties

Summary of DuPont Vespel CR-6100 Properties

Property Description
Mechanical Strength High compressive strength, excellent wear resistance
Chemical Resistance Compatible with hydrocarbons, acids, amines, and more
Temperature Range Cryogenic to high temperatures, -300°F to 500°F
Coefficient of Thermal Expansion Low thermal expansion, dimensional stability
Water Absorption Rate Low water absorption, maintains mechanical integrity

Applications of DuPont Vespel CR-6100

DuPont Vespel CR-6100 is a versatile material that finds numerous applications in rotating equipment wear parts. Its exceptional properties make it ideal for solving common problems encountered in pump systems such as pump seizure, low pump efficiency, pump cavitation, pump vibration, and dry-running. Let’s explore some specific examples of components that can be fabricated using Vespel CR-6100:

  1. Throttle Bushings
  2. Vertical Pump Shaft Bearings
  3. Throat Bushings
  4. Agitator Bearings
  5. API Separator Bearings
  6. Gear Pump Bearings
  7. Centrifugal Compressor Labyrinth Seals
  8. PERF-Seal Components
  9. Reciprocating Compressor Valve Plates
  10. Pump Wear Rings

These components play critical roles in ensuring the smooth functioning and efficiency of pump systems. By using Vespel CR-6100 in these applications, you can achieve improved reliability, reduced maintenance costs, and enhanced performance.

Machining Vespel CR-6100 for Precise Fit and Performance

To create these components, Vespel CR-6100 is easily machined to tight tolerances. Its exceptional machinability allows for the production of intricate shapes and designs, ensuring a precise fit and optimal performance. Whether it’s turning, broaching, or milling, Vespel CR-6100 can be machined with ease to meet the specific requirements of your pump application.

Advantages of DuPont Vespel CR-6100 in Pump Applications Benefits
Enhanced Pump Efficiency Improved hydraulic performance for higher output and energy savings
Increased Reliability Longer seal and bearing life, reduced downtime, and maintenance costs
Reduced Vibration Smooth operation and reduced wear due to increased Lomakin Effect
Superior Chemical Resistance Compatibility with a wide range of chemicals and fluids
Excellent Wear Resistance Minimal wear and extended component lifespan

By utilizing DuPont Vespel CR-6100 in your pump applications, you can reap the benefits of these superior characteristics, ensuring reliable and efficient pump performance. Contact us today to discuss your specific pump application needs and how Vespel CR-6100 can help you achieve optimal results.

Machining DuPont Vespel CR-6100

Machining DuPont Vespel CR-6100 is a straightforward process. The material is known for its ease of machining, making it a preferred choice for many industrial applications. When machining Vespel CR-6100, we recommend using carbide tipped tools with specific rake angles for turning operations. These tools provide precision and efficiency during the machining process.

For longer production runs, diamond tipped tools or inserts can be used, ensuring consistent performance and high-quality results. Coolant is typically not required for turning operations unless maximum dimensional stability is desired. This simplifies the machining process and reduces the need for additional resources.

Surface finishes of 63 micro-inches can be achieved when machining Vespel CR-6100. Visual surface finish reference guides can be used as a helpful tool during the machining process to ensure the desired finish is achieved.

When generating bushing grooves, standard carbide tipped broaching tools or end mills can be used. These tools provide accuracy and precision, resulting in well-defined grooves that meet the required specifications.

It is important to maintain the part temperature below 572°F to avoid the liberation of fine particulate fumes. This ensures the safety of the machining process and maintains the integrity of the material.

For more detailed information about machining DuPont Vespel CR-6100, we recommend referring to the DuPont Material Safety Data Sheet (MSDS) for Vespel CR-6100. It provides comprehensive guidelines and considerations for machining this composite material.

DuPont Vespel CR-6100 Machining

Machining Recommendations for DuPont Vespel CR-6100

Machining Operation Recommended Tools
Turning Carbide tipped tools with specific rake angles
Longer Production Runs Diamond tipped tools or inserts
Bushing Grooves Standard carbide tipped broaching tools or end mills

By following these machining recommendations and guidelines, you can efficiently and effectively machine DuPont Vespel CR-6100, ensuring high-quality results for your industrial applications.

Advantages of Using DuPont Vespel CR-6100

Upgrading pumps with DuPont Vespel CR-6100 wear parts offers several advantages. These include:

  1. Reduced Repair Costs: By avoiding pump seizures, Vespel CR-6100 helps to prevent costly repairs and equipment downtime.
  2. Easier Pump Operation: With the ability to survive dry running, Vespel CR-6100 enables smoother pump operation, ensuring uninterrupted performance.
  3. Lower Pump Vibration: The increased Lomakin Effect of Vespel CR-6100 reduces pump vibration, leading to improved system stability and efficiency.
  4. Lower Operating Costs: By enhancing pump efficiency, Vespel CR-6100 helps to reduce energy consumption, resulting in lower operating costs for businesses.
  5. Improved Reliability: Vespel CR-6100 extends the life of seals and bearings, increasing the overall reliability and lifespan of pumps in various industries.

With its cost-effectiveness and efficiency, Vespel CR-6100 is the ideal solution for enhancing the performance and longevity of pumps in Singapore and beyond.

Advantages of Vespel CR-6100

Advantages Description
Reduced Repair Costs Avoid pump seizures, preventing costly repairs and downtime.
Easier Pump Operation Survives dry running, ensuring uninterrupted pump performance.
Lower Pump Vibration Increased Lomakin Effect reduces vibration for improved system stability.
Lower Operating Costs Enhances pump efficiency, resulting in reduced energy consumption.
Improved Reliability Extends the life of seals and bearings for enhanced pump reliability.

DuPont Vespel CR-6100 advantages

Standard Stock Sizes of DuPont Vespel CR-6100

When it comes to finding the right sizes of DuPont Vespel CR-6100 for your applications, we have got you covered. We offer a range of standard stock sizes that are readily available for immediate delivery. With our vast inventory, you can quickly access the sizes you need to meet your application requirements.

Our stock sizes include various outer diameters, inner diameters, and lengths, providing versatility and flexibility for your projects. Whether you need smaller dimensions or larger sizes, we have a solution for you.

Here are some examples of our standard stock sizes:

Outer Diameter (inches) Inner Diameter (inches) Length (inches)
1 0.5 6
2 1 6
4 2 6
8 4 6
16 8 6

These are just a few examples of the sizes we offer. With our wide selection, you can find the perfect dimensions to suit your specific needs.

Our stock is conveniently located in the United States, Europe, and Singapore, allowing for quick accessibility wherever you are. You can rely on us to deliver the DuPont Vespel CR-6100 stock sizes you require, ensuring that you can start your projects without delay.

For more information or to discuss your specific size requirements, feel free to contact us. We are here to help you find the right stock sizes of DuPont Vespel CR-6100 for your applications in Singapore and beyond.

DuPont Vespel CR-6100 stock sizes

Vespel CR-6100 in Extreme Conditions and Demanding Environments

Vespel CR-6100, renowned for its exceptional performance, is highly sought after for use in extreme conditions and demanding environments across various industries. Trustworthy and reliable, this remarkable material has gained popularity in aerospace, semiconductor processing, automotive manufacturing, and energy production.

One of the key reasons for its widespread use is Vespel CR-6100’s outstanding temperature, mechanical, and PV properties. It can withstand extreme temperatures, allowing for continuous operation from cryogenic conditions to high heat environments. This makes it ideal for applications that experience significant thermal variations, ensuring uninterrupted performance even in the harshest conditions.

In addition to its temperature resilience, Vespel CR-6100 boasts low wear and friction at high PV levels, making it highly suitable for heavy-duty applications where components experience extreme pressures and sliding forces. Its exceptional creep resistance, strength, and dimensional stability further contribute to its long-lasting performance in demanding environments.

Furthermore, Vespel CR-6100 offers excellent chemical, electrical, wear, and thermal resistance. It can handle heavy loads despite its lightweight nature, making it an optimal choice for applications that require strength combined with weight reduction. Additionally, Vespel CR-6100 is easy to machine and can be precisely crafted to close tolerances, ensuring a seamless fit and optimal performance of components.

Take a look at the concise table below for a summary of Vespel CR-6100’s exceptional properties:

Property Description
Temperature Capability From cryogenic to high temperatures
Wear and Friction Low wear and friction at high PV
Creep Resistance Excellent creep resistance
Strength High strength properties
Dimensional Stability Minimal dimensional changes with temperature
Thermal Expansion Low coefficient of thermal expansion
Chemical Resistance Resistance to various chemicals
Electrical Resistance Excellent electrical resistance
Wear Resistance Durable wear resistance
Thermal Resistance Excellent thermal resistance

With its exceptional performance and versatility, Vespel CR-6100 proves to be an invaluable solution for challenging and demanding applications. Its ability to excel in extreme conditions and demanding environments makes it a trusted choice for industries seeking reliable and durable materials.

Conclusion

DuPont Vespel CR-6100 is a highly reliable and durable composite material that offers exceptional performance in various industrial applications. Its excellent properties and ease of machining make it an ideal choice for pump wear components, providing benefits such as reduced repair costs, improved pump efficiency, lower vibration, and increased reliability.

With standard stock sizes available for immediate delivery, Vespel CR-6100 is a cost-effective solution that can enhance the performance and longevity of pumps in Singapore and worldwide. Whether you need to replace worn-out pump parts or upgrade your pumps for better performance, Vespel CR-6100 is a trusted material that can meet your specific application needs.

Contact us today to learn more about the benefits of using DuPont Vespel CR-6100 in your pump applications. Our team of experts is ready to assist you with any technical information or guidance you may require. Let us help you improve the efficiency, reliability, and longevity of your pumps with the superior performance of Vespel CR-6100.

FAQ

What is DuPont Vespel CR-6100?

DuPont Vespel CR-6100 is a durable composite material manufactured from Teflon PFA and carbon fibers. It is used in various industrial applications as a replacement for metal, carbon, bronze, and other composite materials in pump wear rings, vertical pump shaft bearings, throat bushings, and similar wear parts in centrifugal pumps.

What are the properties of DuPont Vespel CR-6100?

DuPont Vespel CR-6100 offers exceptional chemical resistance, with compatibility for hydrocarbons, aromatics, acids, amines, and more. It has a temperature capability ranging from cryogenic to 500°F and exhibits a low coefficient of thermal expansion. Additionally, it has a low water absorption rate of only 0.01% by weight.

What are the applications of DuPont Vespel CR-6100?

DuPont Vespel CR-6100 can be fabricated into various wear parts for rotating equipment, including throttle bushings, vertical pump shaft bearings, throat bushings, agitator bearings, and more. It is commonly used in pump applications to solve problems such as pump seizure, low efficiency, cavitation, vibration, and dry running.

How is DuPont Vespel CR-6100 machined?

Machining DuPont Vespel CR-6100 is a straightforward process. Carbide tipped tools are recommended for turning operations, while diamond tipped tools or inserts can be used for longer production runs. Coolant is typically not required for turning. It is important to maintain the part temperature below 572°F to avoid the liberation of fine particulate fumes.

What are the advantages of using DuPont Vespel CR-6100?

Upgrading pumps with DuPont Vespel CR-6100 wear parts offers several advantages, including reduced repair costs, easier pump operation, lower vibration, improved pump efficiency, and increased reliability with longer seal and bearing life.

What are the standard stock sizes of DuPont Vespel CR-6100?

DuPont Vespel CR-6100 is available in various outer and inner diameters, as well as lengths, ranging from 1 inch to 16 inches in diameter and 6 inches in length. These standard stock sizes ensure quick accessibility to meet immediate application needs.

How does Vespel CR-6100 perform in extreme conditions and demanding environments?

Vespel CR-6100 has a proven track record of performing exceptionally well in extreme conditions and demanding environments. It exhibits outstanding temperature, mechanical, and PV properties, providing continuous operation at cryogenic to high temperatures, low wear and friction at high PV, excellent creep strength, dimensional stability, and low thermal expansion.

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